Brown Alumina

Brown Alumina

Brown alumina is a very hard material, which means it can effectively remove tough surface materials. It is ideal for grinding and polishing applications.
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What is Brown Alumina

 

Brown alumina is a type of alumina, which is a chemical compound consisting of aluminum oxide. It is a brown-colored abrasive material that is widely used for sandblasting, grinding, and polishing applications. Brown alumina is produced from bauxite, a mineral that is rich in aluminum oxide, by heating it to high temperatures in a furnace. The resulting material is then crushed, screened, and graded to produce various sizes of abrasive grains suitable for different applications. Brown alumina is known for its toughness, high hardness, and resistance to wear, making it ideal for use in abrasive applications.

 

 

Benefits of Brown Alumina
 

High hardness

Brown alumina is a very hard material, which means it can effectively remove tough surface materials. It is ideal for grinding and polishing applications.

High durability

Brown alumina is highly durable and can withstand high pressure and high temperatures. This makes it ideal for use in challenging environments.

Chemical stability

Brown alumina is chemically stable, making it resistant to acids, alkalis, and other corrosive substances. This makes it a suitable choice for industrial applications.

Controlled particle size distribution

Brown alumina can be produced in a variety of particle sizes, which allows for better control over the abrasive properties of the material.

Cost-effective

Brown alumina is a cost-effective abrasive material that offers excellent value for money. It is widely used in industries such as metalworking, ceramics, and refractories.

Environmentally friendly

Brown alumina is a natural mineral that is free from harmful chemicals and pollutants, making it an environmentally friendly choice for abrasive applications.

 

What are the Applications of Brown Alumina
 

Abrasive IndustrY

As an abrasive, Brown Alumina offers certain benefits and traits. First off, it is a stiff abrasive with a very high degree of hardness, making it more efficient in removing materials from the workpiece's surface during the grinding and polishing process. This results in higher processing effectiveness and better processing quality. Additionally, Brown Fused Alumina is difficult to wear and has strong abrasion resistance, allowing it to retain a long service life during usage. Brown Fused Alumina is particularly significant in the field of high-temperature processing due to its exceptional thermal stability and ability to retain performance at high temperatures.

Refractory Raw Material Industry

When creating refractory bricks and coatings, Brown Alumina is a crucial component. Due to Brown Fused Alumina's strong refractoriness and abrasion resistance, which make up one of the key components of refractory bricks, refractory bricks can survive high temperatures and chemical assaults, making them a common component of industrial furnaces and high-temperature kilns. Furthermore, Brown Fused Alumina particles in refractory coatings improve adhesion and abrasion resistance, prolonging the useful life of refractory coatings and shielding the surface of refractory bricks from extreme heat and chemical degradation.

 

Safety features and of Brown Alumina

 

For industrial applications, Brown Fused Alumina's special safety properties make it a unique synthetic material. Due to its non-explosive and non-dusting characteristics, it can withstand extreme heat, pressure, and abrasion without experiencing hazardous explosions or dust emissions. This significantly lowers possible dangers in industrial production processes and makes Brown Fused Alumina safer and more dependable in the application of abrasives, grinding tools, and other high-strength equipment.

 

Because Brown Fused Alumina possesses non-cracking stability, it will not fracture or break when exposed to extreme heat or temperature fluctuations. For refractory materials and equipment that resist wear, this quality is crucial. In high-temperature kilns, refractory materials including refractory bricks and coatings are subjected to extreme circumstances, and Brown Fused Alumina's stability assures the durability of refractory products throughout time. Similar to how wear-resistant tools like grinding wheels and abrasives are put through rigorous applications, Brown Fused Alumina's stability enables it to preserve the integrity and performance of the tools over time.

 

 
The Benefits of Using Aluminium Oxide as An Abrasive
 

 

 
It Can Produce Excellent Results

Surface abrasion treatments need to be highly effective and efficient, as inconsistencies in the substrate could affect the quality of the finish. Aluminium Oxide is effective at removing debris or accumulations, whilst also producing an ideal surface finish for subsequent painting, coating, lining or NDT testing.

 
It Is Effective Even On Hard Substrates

Because of the superior strength of Aluminium Oxide, it is ideal for use on robust materials such as steel or stainless steel. Other abrasives, which lack the hardness of Aluminium Oxide, are less effective in blast treatment of steels and will produce a less consistent and thorough result.

 
It Is Non-Toxic And Can Produce Less Dust

Some abrasive media produce dust during blast treatment which, if it contains harmful substances or toxins, presents a potential risk to the health of operatives. For this reason, some media, such as silica sand, have undergone restrictions, so a non-toxic alternative that poses no risk to human health is necessary. Aluminium Oxide is an entirely natural product that is also chemically inert, while the absence of clouds of dust during cleaning mean improved visibility for operatives, so each treatment can be completed quickly and accurately. It is important to wear PPE when using any abrasives.

 
It Is More Cost-Effective

Due to its hardwearing properties, Aluminium Oxide boasts a longer cutting life than other abrasive media, so it can be reused repeatedly without losing efficacy. Consequently, with less frequent renewal, Aluminium Oxide offers excellent value for money. Also, Aluminium Oxide cleans quickly, so less time is spent between treatments preparing equipment and more treatments can be completed.

 

 

Brown Alumina Features

 
 
01
 

High temperature and corrosion resistance

Used for practicing rare precious metals, special alloys, ceramics, lining of ironmaking blast furnace (wall and tube); physical and chemical vessels, spark plugs, heat-resistant and oxidation-resistant coating.

 
02
 

High hardness, good abrasion resistance, high strength

In the chemical system, used as a variety of reaction vessels and pipes, chemical pump parts; do mechanical parts, a variety of molds, such as wire drawing mold, extruded pencil core mold mouth.

 
03
 

Corundum thermal insulation materials

Such as corundum lightweight bricks, corundum hollow ball and fiber products, widely used in a variety of high-temperature furnace walls and roofs, both high-temperature resistance and thermal insulation.

Brown Fused Aluminum Oxide(BFA) (Al2O3)

 

Brown Alumina Market Position And Development Trend

 

Currently, Brown Fused Alumina's market position in the industrial field is growing, and it is widely used in the abrasive, abrasive tools, and refractory raw materials industries. With the increasing demand for efficient, high-quality materials for industrial production, Brown Fused Alumina will continue to maintain its important position. Market trends indicate that demand for Brown Fused Alumina will continue to grow in areas such as metalworking, ceramics manufacturing, and glass craftsmanship.

 

Maintenance Tips for Brown Alumina

Store brown alumina in a cool, dry location
Brown alumina should be stored in a cool, dry location to prevent it from absorbing moisture. Moisture can cause brown alumina to clump together and make it difficult to use.

 

Keep brown alumina away from direct sunlight
Prolonged exposure to sunlight may cause brown alumina to degrade, which may reduce its effectiveness.

 

Use proper PPE
Always wear proper personal protective equipment (PPE) when handling brown alumina. This includes gloves, a respirator, safety glasses, and coveralls.

 

Clean equipment after use
After using brown alumina, clean the equipment thoroughly to prevent cross-contamination. Brown alumina should be used separately from other materials to avoid contamination.

Check for quality

Check the brown alumina's quality regularly to ensure that it's working properly. If it appears clumpy, discolored, or has a strange smell, it may be time to replace it.

Store brown alumina in an airtight container

Once you have opened a container of brown alumina, seal it tightly after each use. This will help keep moisture out and preserve the product's integrity.

Keep brown alumina away from chemicals

Brown alumina should be kept away from chemicals that may react with it and cause it to degrade. Store brown alumina in a separate location from other chemicals to prevent contact.

 

 
Our Factory
 

 

Zhengzhou mayjoy abrasives co., ltd mayjoy abrasives has been in the field of fused aluminum oxide over 20years, in the beginning, the director Mr. Feng only has 1 production line, it was hard. But after these years effort, he has more than 5 lines with two plants, and also set up a very professional exporting sales team since 2013, now working with America, South America, Southeast Asia, Europe, etc more than 30 countries.

productcate-610-610productcate-600-600

 

 
FAQ
 

 

Q: What is Brown Alumina?

A: Brown Alumina, also known as Brown Fused Alumina (BFA), is a type of alumina that is produced by melting bauxite in an electric arc furnace. It is a tough and durable abrasive material that exhibits high hardness and density.

Q: What are the properties of Brown Alumina?

A: Brown Alumina is known for its high hardness, toughness, and density. It has a Mohs hardness of 9, which makes it one of the hardest materials available. It is also very dense, with a specific gravity of 3.9. Brown Alumina has excellent resistance to wear, and it can withstand high temperatures, making it suitable for use in harsh environments.

Q: What is Brown Alumina used for?

A: Brown Alumina is primarily used as an abrasive material in various industries, including metalworking, ceramics, and refractory manufacturing. It is also used in the production of grinding wheels, sandpaper, and other abrasive products. Brown Alumina is also used as a blasting material to remove paint, rust, and other coatings from surfaces.

Q: How is Brown Alumina produced?

A: Brown Alumina is produced by melting bauxite in an electric arc furnace at high temperatures. The resulting molten material is then quenched in water to produce a solid, crystalline product. The process can also be modified to produce different grades of Brown Alumina with varying properties.Brown-fused aluminum oxide is a standard blasting abrasive while white-fused aluminum oxide is a high-purity abrasive for when the application requires minimal foreign contamination or higher friability.

Q: What are the benefits of using Brown Alumina?

A: Brown Alumina offers several benefits, such as high hardness and toughness, excellent wear resistance, and the ability to withstand high temperatures. It also has a long service life and can be used in a variety of applications. Additionally, Brown Alumina is an environmentally friendly abrasive material, as it can be recycled and reused.

Q: What is brown fused alumina used for?

A: Brown fused alumina is widely used as a raw material in refractories, ceramics shapes, grinding wheels, sandpaper, blasting media, metal preparation, laminates, coatings, lapping, polishing, grinding and hundreds of other applications.

Q: What is the difference between white and brown aluminum oxide?

A: White Fused Aluminum Oxides have a HIGH friabilty, but the SAME HARDNESS rating of Brown Fused Aluminum Oxides. Even though it is just as hard as Brown Fused AO, it will shatter on impact and break down quickly, without doing as much damage/impact to the substrate.

Q: What is brown aluminium?

A: Brown aluminium oxide is a high-grade, high-purity alumina manufactured from the controlled melting of calcined bauxite, silica, coke and iron. Available in premium grades specifically approved for aerospace applications, conforming to specifications such as Rolls Royce CSS12, Airbus ABR9-0160 etc.

Q: What is the difference between white alumina and brown alumina?

A: In summary, white fused alumina is known for its high purity and hardness, making it suitable for precision applications, while brown fused alumina is valued for its toughness and versatility in various abrasive applications.Brown Fused Alumina is produced by the smelting of Calcined Bauxite in an electric arc furnace at temperatures greater than 2000oC. A slow solidification process follows the fusion, to yield blocky crystals. Strict control over Titania levels during the fusion process ensures optimum toughness of the grains.

Q: What is the main use of alumina?

A: Alumina (Aluminium Oxide) - The Different Types of Commercially Available Grades. Alumina (Aluminium Oxide) is the most widely used oxide ceramic material. Its applications are widespread, and include spark plugs, tap washers, abrasion resistant tiles, and cutting tools.Aluminum oxide is an ionic compound. It is made up of aluminum which is a metal, and oxygen, a nonmetal. Whenever a compound contains both a metal and a nonmetal, it is considered an ionic compound.

Q: What is the function of alumina?

A: Activated alumina is a porous, granular substance that is used as a substrate for catalysts and as an adsorbent for removing water from gases and liquids. Smelter-grade alumina accounts for 90 percent of all alumina produced; it is transported to aluminum plants, where it is electrolyzed into aluminum metal.

Q: What is the difference between alumina and fused alumina?

A: The two characteristics of calcined alumina that distinguish it from fused aluminum oxide grains are shape and purity. Calcined alumina grains are normally composed of single platey crystals, whereas fused aluminum oxide grains tend to be fractions of large crystals and blocky in shape.

Q: What is the difference between aluminium oxide and alumina?

A: It is the most commonly occurring of several aluminium oxides, and specifically identified as aluminium oxide. It is commonly called alumina and may also be called aloxide, aloxite, or alundum in various forms and applications.Aluminum Oxide (Al2O3), often abbreviated as Alumina, is one of the most popular fine ceramic material families worldwide. Encompassing a range of grades – characterized primarily by purity – coarse and dense alumina is renowned as one of the greatest materials in terms of price-to-performance ratios.Bauxite is the principal ore of alumina (Al2O3), which is used to produce aluminum (Al). It is composed of hydrated aluminum oxides, hydrated aluminosilicates, iron oxides, hydrated iron oxides, titanium oxide, and silica.

Q: What is the composition of brown aluminum oxide?

A: Brown fused alumina oxide(BFA), local name, also known as carborundum,is brown artificial corundum which are melting in arc furnace from three material alumina, carbon materials, and scrap iron , so the main chemical composition of brown fused alumina is AL2O3, its content is from 95.00% to 97.00%, the other contains a small amount of Fe, Si, Ti, brown fused alumina is the most basic of abrasive, grinding performance is good, because of its applicability is wide and its price is cheap, they are suitable for grinding the high tensile metals, such as all kinds of general steel, malleable cast iron, hard bronze, etc., also can make advanced refractories Brown corundum they have the characteristics of high purity, good crystallization, strong liquidity, low linear expansion coefficient and corrosion resistance.

Q: Over View Brown Fused Alumina Oxide?

A: Brown fused alumina is the most basic of abrasive, grinding performance is good, because of its applicability is wide and its price is cheap, they are suitable for grinding the high tensile metals, such as all kinds of general steel, malleable cast iron, hard bronze, etc., also can make advanced refractories Brown corundum, they have the characteristics of high purity, good crystallization, strong liquidity, low linear expansion coefficient and corrosion resistance.

Q: What is the percent composition of aluminum oxide?

A: The atomic weight of Aluminum (Al) is 27. The atomic weight of Oxygen (O) is 16. Thus from the above conclusion we can say that The percent composition of Aluminum oxide (Al₂O₃) is 52.9 % of Al and 47.05 % of O.Aluminum oxide is also the preferred abrasive for imparting anchor patterns and deep etching for coating and paint adhesion. Aluminum oxide's strength also makes it an excellent abrasive for stripping and removing rust, mill scale, failing paint and other contaminants on a substrate's surface.

Q: What is the difference between brown aluminum oxide and white aluminum oxide?

A: Brown-fused aluminum oxide is a standard blasting abrasive while white-fused aluminum oxide is a high-purity abrasive for when the application requires minimal foreign contamination or higher friability.

Q: What is brown aluminium?

A: Brown aluminium oxide is a high-grade, high-purity alumina manufactured from the controlled melting of calcined bauxite, silica, coke and iron. Available in premium grades specifically approved for aerospace applications, conforming to specifications such as Rolls Royce CSS12, Airbus ABR9-0160 etc.

Q: What is the difference between brown and white alumina?

A: In summary, white fused alumina is known for its high purity and hardness, making it suitable for precision applications, while brown fused alumina is valued for its toughness and versatility in various abrasive applications.Brown fused alumina is widely used as a raw material in refractories, ceramics shapes, grinding wheels, sandpaper, blasting media, metal preparation, laminates, coatings, lapping, polishing, grinding and hundreds of other applications.

Q: What color is aluminum oxide?

A: Actually, they are not the same color. Aluminum is a distinctive silver; aluminum oxide (Al2O3) is known as alumina or corundum; in bulk in some areas it is known as sapphire or ruby. In granular form it is a white powder.It is expensive, largely because of the amount of electricity required in the extraction process. Aluminium ore is called bauxite close bauxiteA rock that can be used to make aluminium.. The bauxite is purified to produce aluminium oxide, a white powder from which aluminium can be extracted.

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